China wholesaler Flexible Steel Yox-200 Fluid Coupling Constant Fill and Variable Fill

Product Description

Product Description

Fluid Coupling Characteristics

Improve the starting capability of electric motor, protect motor against overloading, damp shock, load fluctuation and torsional vibration, and balance and load distribution in case of multi motor drives.

Types of Fluid Couplings

Several fluid coupling types are available on the market. They are used in the automobile industry, marine and railroad industry, oil and gas industry, water and waste treatment, construction, and industrial applications.

These couplings are used to transfer torque between 2 shafts. These couplings are based on the hydro-kinetic principles. They are made up of parts such as a runner, casing, impeller, and a seal. They are also referred to as “rotor” or “spindle.”

There are 2 types of fluid coupling: constant fill and variable fill. A constant fill fluid coupling has a fixed torque, and a variable fill fluid coupling has a variable torque.

The constant fill fluid coupling is user-friendly and offers maintenance-free operation. It can also be used to control slip. It is also available in variable speed versions. The constant fill type is used in a wide variety of applications. It is also used to control torque during acceleration.

There are several fluid coupling manufacturers, and you can choose the 1 that meets your needs. HZPT is 1 if the fluid coupling manufacturers in China. We have high-durability with low prices fluid couplings for sale. Contact us now if you are interested.

Product Parameters

Technical Data Sheet of Constant Filling Fluid Couplings YOX-Series

Item no. 600 (r/min) 750 (r/min) 1000 (r/min) 1500 (r/min) 3000 (r/min) Lquid(L) Weight(KG)
YOX-190       0.6-1.1 4.5-9.0 0.4-0.8 8.0
YOX-200       0.75-1.5 5.5-11 0.5-1.0 9.5
YOX-220     0.4-0.8 1.1-2.2 10-18.5 0.8-1.6 14
YOX-250     0.7-1.5 2.5-5.0 15-30 1.1-2.2 15
YOX-280     1.5-3.0 4.0-7.5 37-60 1.5-3.0 18
YOX-320   1.1-2.2 2.7-5.0 7.5-15 45-0 2.5-5.0 28
YOX-340   1.6-3.0 3.0-7.0 11-22 45-80 3.0-6.0 30
YOX-360   2.0-3.8 4.5-9.0 15-30 50-100 3.5-7.0 46
YOX-400   3.0-6.0 7.5-15 22-45 80-145 4.6-9.0 65
YOX-420   3.5-7 11-18.5 37-60   6.5-12 66
YOX-450   6.1-11 14-28 40-75   6.5-13 70
YOX-500   10-19 26-50 75-132   10-19 133
YOX-560   19-30 45-90 132-250   14-27 158
YOX-600 12-24 25-50 60-120 200-375   24-40 170
YOX-650 23-45 40-80 90-185 280-500   25-46 210
YOX-710 30-60 60-115 150-280     37-60 310
YOX-750 40-80 80-160 200-360     40-80 348
YOX-800 45-90 110-220 280-500     50-95 420
YOX-1000 140-280 270-550       70-140 510

 

Company Profile

 

Our Equipments

Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.

Machining equipments
Heat equipment

 

Our Factory
Application – Photos from our partner customers

Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development

 

fluid coupling

Maintenance-Free Fluid Coupling Options

Yes, there are maintenance-free fluid coupling options available in the market. Advances in fluid coupling technology have led to the development of maintenance-free or low-maintenance designs that offer extended service intervals and reduced downtime.

These maintenance-free fluid couplings typically incorporate features that minimize wear and prolong the operating life of the coupling, reducing the need for regular maintenance and lubrication.

Some of the key features and technologies found in maintenance-free fluid couplings include:

  • Sealed Design: Maintenance-free fluid couplings often come with a sealed design that prevents the ingress of contaminants and dirt, reducing the risk of internal damage and wear.
  • High-Quality Materials: These couplings are constructed using high-quality materials that exhibit excellent durability and resistance to wear, ensuring a longer lifespan.
  • Lubrication-Free Operation: Certain maintenance-free fluid couplings utilize special fluid formulations that provide long-lasting lubrication, eliminating the need for frequent fluid changes or refills.
  • Robust Bearings: Maintenance-free fluid couplings are equipped with robust bearings that can withstand high loads and operate smoothly without the need for regular maintenance.
  • Advanced Monitoring Systems: Some modern fluid couplings are equipped with advanced monitoring and diagnostic systems that provide real-time data on coupling performance, enabling proactive maintenance planning and minimizing unexpected failures.

By opting for a maintenance-free fluid coupling, industries can benefit from reduced maintenance costs, improved reliability, and increased productivity. These couplings are particularly valuable in applications where access to equipment for regular maintenance is challenging or in remote locations where maintenance resources may be limited.

However, it’s essential to note that the specific maintenance requirements may vary depending on the manufacturer and the application. It is advisable to consult with the coupling manufacturer or supplier to select the most suitable maintenance-free fluid coupling based on the operating conditions and requirements of the machinery or equipment.

fluid coupling

Fluid Coupling: Dealing with Oil Leakage and Sealing Issues

Fluid couplings are designed to be sealed units to prevent the leakage of the internal fluid (usually oil or a similar hydraulic fluid). Proper sealing is crucial for the efficient and reliable operation of the fluid coupling, as any oil leakage can lead to reduced performance, contamination, and potential damage to the surrounding components.

Here are some key factors related to oil leakage and sealing issues in fluid couplings:

  • Seal Design: The sealing system in a fluid coupling typically involves shaft seals and gaskets. High-quality seals are essential to prevent oil from escaping and contaminants from entering the coupling. The design and material selection of these seals play a significant role in maintaining effective sealing.
  • Installation: Proper installation of the fluid coupling is critical to ensure that the seals are correctly positioned and securely fitted. Any misalignment or damage during installation can lead to oil leakage issues.
  • Maintenance: Regular maintenance is essential to detect and address any potential sealing problems early on. Inspections should be conducted periodically to check for signs of oil leakage, wear on the seals, and any damage to the coupling housing.
  • Fluid Selection: The choice of fluid used inside the coupling can also influence its sealing performance. Using the recommended fluid type and quality specified by the manufacturer is essential for maintaining proper sealing.
  • Operating Conditions: The operating environment can impact the sealing effectiveness. Extreme temperature variations or harsh working conditions may affect the integrity of the seals over time.

If oil leakage or sealing issues are observed in a fluid coupling, immediate action should be taken to address the problem. This may involve replacing worn-out seals, resealing the coupling, or investigating potential causes such as misalignment or excessive heat generation.

Additionally, regular inspection and maintenance of the fluid coupling can help prevent sealing problems before they escalate. Early detection and appropriate maintenance can extend the lifespan of the fluid coupling and ensure reliable power transmission in various industrial applications.

Consulting with the manufacturer or a qualified engineer for guidance on proper maintenance and troubleshooting of fluid coupling sealing issues is recommended.

fluid coupling

Fluid Couplings and Energy Efficiency in Power Transmission

Fluid couplings play a significant role in improving energy efficiency in power transmission systems. They achieve this by enabling smooth and efficient torque transmission while reducing energy losses during various operating conditions.

One of the key factors contributing to the energy efficiency of fluid couplings is their hydrodynamic principle of operation. When power is transmitted through a fluid coupling, it operates on the principle of hydrodynamic power transmission. The primary component, known as the impeller, rotates and imparts motion to the fluid inside the coupling. This motion creates a hydrodynamic force that transmits the torque to the output side.

During the initial startup or when there is a significant speed difference between the input and output shafts, the fluid coupling allows the input shaft to accelerate gradually. This feature, known as the soft start, reduces the mechanical stress on the connected components and the power source. By avoiding sudden acceleration, fluid couplings minimize the energy spikes that occur during direct starts in systems without couplings.

Moreover, fluid couplings act as a torque limiter when the load exceeds a certain threshold. This characteristic, known as the slip, allows the fluid coupling to disengage slightly when the torque reaches a predetermined level. As a result, it protects the system from overloads and reduces energy wastage during high-stress conditions.

Additionally, fluid couplings help mitigate the impact of shock loads and torsional vibrations, which can reduce wear and tear on mechanical components. By minimizing vibrations and shock loads, fluid couplings contribute to longer equipment life and, consequently, lower maintenance and replacement costs.

However, it’s important to note that like any mechanical component, fluid couplings have some energy losses due to viscous drag and heat dissipation. While modern fluid couplings are designed with improved efficiency, these losses need to be considered when assessing the overall energy efficiency of a power transmission system.

In summary, fluid couplings enhance energy efficiency in power transmission by providing soft starts, torque limiting, and damping of vibrations, thus reducing energy wastage and extending the life of the connected equipment.

China wholesaler Flexible Steel Yox-200 Fluid Coupling Constant Fill and Variable Fill  China wholesaler Flexible Steel Yox-200 Fluid Coupling Constant Fill and Variable Fill
editor by CX 2023-11-06