China wholesaler FM, UL Grooved Rigid Coupling Sdsx

Product Description

SDSX Grooved Rigid Coupling

Systems & Performance

SDSX Grooved mechanical couplings(GMC) are available in both rigid and flexible models.

A rigid coupling is used in applications where a rigid joint is desired,similar to that of a traditional flanged,welded ,or threaded connection.

To be considered rigid,a coupling would allow less than 1 degree of deflection or angular movement

 

Description

SDSX rigid coupling is designed from 1″-12″, and pressure is 300psi/2070 kPa.

Bolts/Nuts: Heat-treated plated carbon steel, meeting its mechanical properties Grade 8.8.

Gaskets: EPDM, silicon rubber and Nitrile rubber.

Dimensions
 

Nominal
Size mm/in
Pipe O.D
mm/in
Working
Pressure
PSI/MPa
Bolt Size Dimensions mm/in
No.-Size   mm Ø L H
25
1
33.7
1.327
300
2.07
2-3/8*45 60   
2.362
102 
4.016
45 
1.772
32
42.4
1.669
300
2.07
2-3/8*45 70 
2.756
106 
4.173
44 
1.732
40
48.3
1.900
300
2.07
2-3/8*45 73 
2.874
108 
4.252
44 
1.732
50
2
57.0
2.245
300
2.07
2-3/8*55 83
3.268
122 
4.803
45 
1.772
50
2
60.3
2.375
300
2.07
2-3/8*55 87
3.425
123 
4.843
44 
1.732
65
73.0
2.875
300
2.07
2-3/8*55 100 
3.937
138 
5.433
44 
1.732
65
76.1
3.000
300
2.07
2-3/8*55 103 
4.055
142 
5.591
45 
1.772
80
3
88.9
3.500
300
2.07
2- 1/2*60 117 
4.606
166 
6.535
45 
1.772
100
4
108.0
4.250
300
2.07
2- 1/2*65 137 
5.393
188 
7.401
48 
1.889
100
4
114.3
4.500
300
2.07
2- 1/2*65 139 
5.472
190 
7.480
49 
1.929
125
5
133.0
5.250
300
2.07
2- 1/2*75 163 
6.417
210 
8.268
49 
1.929
125
5
139.7
5.500
300
2.07
2- 1/2*75 168 
6.614
218 
8.583
49 
1.929
150
6
159.0
6.250
300
2.07
2- 1/2*75 192 
7.559
242 
9.528
49 
1.929
150
6
165.1
6.500
300
2.07
2- 1/2*75 193 
7.598
241 
9.488
49 
1.929
150
6
168.3
6.625
300
2.07
2- 1/2*75 198.5 
7.815
249 
9.803
50
1.969
200
8
219.1
8.625
300
2.07
2-5/8*85 253 
9.961
320 
12.598
59
2.323
250
10
273
10.748
300
2.07
2-7/8*130 335 
13.189
426 
16.772
68
2.677
300
12
323.9
12.752
300
2.07
2-7/8*130 380 
14.96
470 
18.504
65
2.559

Material Specification

Housing: Ductile iron conforming to ASTM A-536, grade 65-45-12.

Housing Coating: Paint red and orange

• Optional: Hot dipped galvanized, electro galvanized.

Gaskets

 

• EPDM: Temperature range -34ºC to +150ºC. Recommended for hot water service within

the specified temperature range plus a variety of dilute acids,oil-free air and many chemical services.
 

NOT RECOMMENDED FOR PETROLEUM SERVICES.

 

• Silicon Rubber: Temperature range -40ºC to +177ºC. Recommended for drinking water,

hot water, high-temperature air and some high-temperature chemicals.

NOT RECOMMENDED FOR PETROLEUM SERVICES.

 

• Nitrile Rubber: Temperature range -29ºC to +82ºC. Recommended for petroleum products,

air with oil vapors, vegetable and mineral oils within the specified temperature range.

NOT RECOMMENDED FOR HOT WATER

SERVICES OVER +150°F/+66ºC OR FOR HOT

DRY AIR OVER +140°F/+60ºC.

Installation

Certification



Showroom

Application

Package and shipment

Production and quality control


 

rigid coupling

Are There Any Safety Considerations When Using Rigid Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using rigid couplings in rotating machinery. While rigid couplings offer various advantages, their use in certain applications requires careful attention to safety measures to prevent accidents and equipment damage. Here are some important safety considerations:

Secure Installation: Proper installation of rigid couplings is crucial to ensure safety. The coupling must be securely mounted and aligned with the shafts to prevent any slippage or disengagement during operation. Use of appropriate mounting hardware, such as high-strength bolts, is essential to maintain the coupling’s integrity under high-speed and high-torque conditions.

Shaft Alignment: Accurate shaft alignment is necessary to avoid excessive forces and stress on the connected machinery. Misaligned shafts can lead to uneven loading and increased wear on bearings and other components. Regularly inspect and maintain the shaft alignment to prevent premature failures.

Preventing Over-Torquing: Applying excessive torque during the installation of rigid couplings can lead to equipment damage and compromise safety. Follow the manufacturer’s torque specifications and use torque-limiting tools to prevent over-torquing and potential failures.

Protective Guards: In some applications, rotating machinery with rigid couplings may pose a safety hazard to personnel working nearby. Install appropriate protective guards and covers to prevent accidental contact with rotating shafts, minimizing the risk of injury.

Regular Maintenance: Implement a routine maintenance schedule to inspect the rigid couplings and associated equipment. Check for signs of wear, fatigue, or cracks. Address any issues promptly to avoid potential catastrophic failures.

Operational Speed Limits: Be aware of the operational speed limits specified by the manufacturer for the rigid couplings. Exceeding these limits can result in significant stress and fatigue on the coupling, leading to failure.

Appropriate Coupling Selection: Choose the appropriate type and size of rigid coupling for the specific application. Using an undersized coupling can lead to excessive loads and potential failure, while an oversized coupling may not efficiently transmit torque.

Temperature Considerations: Rigid couplings can experience temperature variations during operation. Ensure that the material and design of the coupling are suitable for the anticipated temperature range of the application to maintain safety and performance.

Training and Awareness: Provide proper training to personnel working with rotating machinery equipped with rigid couplings. Ensure they are aware of safety procedures and potential hazards associated with the equipment.

Adhering to these safety considerations will help ensure the safe and reliable operation of rotating machinery equipped with rigid couplings. Regular maintenance, correct installation, and diligent attention to safety guidelines will minimize risks and contribute to a safe working environment.

rigid coupling

Impact of Rigid Coupling on the Overall Reliability of Connected Equipment

A rigid coupling plays a crucial role in enhancing the overall reliability of connected equipment in mechanical systems. Here’s how it positively impacts reliability:

1. Power Transmission Efficiency: Rigid couplings provide a direct and efficient connection between the shafts of the connected equipment. With no flexible elements, there is minimal power loss, ensuring efficient power transmission from one shaft to another.

2. Elimination of Backlash: Rigid couplings have zero backlash, which is crucial in precision applications. Backlash, which is the play or clearance between connected components, can cause inaccuracies in motion control systems. With a rigid coupling, any movement is directly transferred, maintaining precise positioning.

3. Zero-Maintenance Option: Some rigid couplings are designed to be maintenance-free. They do not require lubrication or periodic adjustments, reducing downtime and ensuring continuous operation.

4. High Torque Transmission: Rigid couplings can handle high torque loads, making them suitable for heavy-duty applications. Their robust construction ensures reliable torque transmission without failure or slippage.

5. Resistant to Misalignment: While rigid couplings offer no flexibility, they are excellent at handling axial misalignment and angular misalignment, provided it falls within their design limits. This ability to tolerate some misalignment enhances reliability and reduces the risk of component damage.

6. Vibration Damping: The stiffness of rigid couplings aids in damping vibrations generated during operation. By minimizing vibrations, the coupling helps protect connected equipment from excessive stress and fatigue failure.

7. Increased System Stiffness: Rigid couplings contribute to the overall stiffness of the mechanical system. This stiffness improves the dynamic response of the system and reduces the likelihood of resonance, leading to more reliable operation.

8. Simple and Compact Design: Rigid couplings have a straightforward and compact design, which reduces the chances of component failure or wear. Their simplicity makes them easy to install and maintain, further enhancing system reliability.

9. Suitable for High-Speed Applications: Rigid couplings are well-suited for high-speed applications due to their ability to maintain accurate shaft alignment and transmit torque efficiently.

10. Compatibility with Various Industries: Rigid couplings find applications in a wide range of industries, including automotive, aerospace, manufacturing, and more. Their versatility and reliability make them a popular choice in demanding industrial environments.

Overall, the use of a properly selected and installed rigid coupling enhances the reliability of connected equipment by providing a robust and efficient connection between shafts. It ensures precise power transmission, reduced maintenance requirements, and improved system performance, leading to increased overall reliability and uptime of the mechanical system.

rigid coupling

Limitations and Disadvantages of Using Rigid Couplings:

Rigid couplings offer several advantages in providing a strong and direct connection between shafts, but they also have certain limitations and disadvantages that should be considered in certain applications:

  • No Misalignment Compensation: Rigid couplings are designed to provide a fixed connection with no allowance for misalignment between shafts. As a result, any misalignment, even if slight, can lead to increased stress on connected components and cause premature wear or failure.
  • Transmit Shock and Vibration: Rigid couplings do not have any damping or vibration-absorbing properties, which means they can transmit shock and vibration directly from one shaft to another. In high-speed or heavy-duty applications, this can lead to increased wear on bearings and other components.
  • No Torque Compensation: Unlike flexible couplings, rigid couplings cannot compensate for torque fluctuations or angular displacement between shafts. This lack of flexibility may not be suitable for systems with varying loads or torque requirements.
  • Higher Stress Concentration: Rigid couplings can create higher stress concentration at the points of connection due to their inflexibility. This can be a concern in applications with high torque or when using materials with lower fatigue strength.
  • More Challenging Installation: Rigid couplings require precise alignment during installation, which can be more challenging and time-consuming compared to flexible couplings that can tolerate some misalignment.
  • Increased Wear: The absence of misalignment compensation and vibration absorption can lead to increased wear on connected components, such as bearings, shafts, and seals.
  • Not Suitable for High Misalignment: While some rigid couplings have limited ability to accommodate minor misalignment, they are not suitable for applications with significant misalignment, which could lead to premature failure.

Despite these limitations, rigid couplings are still widely used in many applications where precise alignment and a strong, permanent connection are required. However, in systems with significant misalignment, vibration, or shock loads, flexible couplings may be a more suitable choice to protect the connected components and improve overall system performance and longevity.

China wholesaler FM, UL Grooved Rigid Coupling Sdsx  China wholesaler FM, UL Grooved Rigid Coupling Sdsx
editor by CX 2023-12-04