China high quality High Speed JM Single Flexible Disc Coupling

Product Description

High Speed JM Single Flexible Disc Coupling

Description:
JM Series Diaphragm Coupling of flexible metal flexible coupling, which relies on the metal diaphragm to transmit torque from the main connection, motivation, has the advantages of elastic damping and no lubrication, no noise, is an ideal product for replacing the gear coupling and coupling current. It can compensate for the axial, radial, and angular deviation caused by the manufacturing error, installation error, bearing deformation, and the change in temperature rise.

Features:
1. Compensation two-axis misalignment of the ability, and tooth type coupling can be much more than a double angle displacement, radial displacement of the small, flexible, allowing a certain axial, radial, and angular displacement.
2. Obvious damping effect, no noise, no wear, and tear.
3. High transmission efficiency, up to 99.86%. Especially suitable for medium and high-speed high-power transmission.
4. Adapt to high temperature (-80+300) and harsh environments, and can be in shock, vibration, safety, and dynamic conditions.
5. Simple structure, lightweight, small size, convenient assembly, and disassembly. Without moving the machine can be disassembled (with intermediate type), with no need for lubrication.
6. Accurately convey the rotational speed, the operation has not turned bad, can be used for the transmission of precision machinery.
JM series diaphragm flexible coupling is widely used in the machinery and equipment industry, metallurgy, mines, petroleum, chemical, electric power, shipbuilding, lifting transport, textile, light industry, agricultural machinery, printing machinery, and water pump, fan, etc. in the transmission of power machine.

Product paramters:

Type Nominal  torque
Tn
Peak torque
Tmax
Max
Speed
np
Bore diameter
d
Bore Length D t Torsional stiffness
C
Mass Rotary inertia
Y type J,J1,Z,Ztype L(recommend)
L L L1
N·m N·m r·min-1 mm N·m/rad kg kg·m2
JMI1 25 80 6000 14 32 J127
Z120
35 90 8.8 1×104 1 0.0007
16,18,19 42 30
20,22 52 38
JMI2 63 180 5000 18,19 42 30 45 100 9.5 1.4×104 2.3 0.001
20,22,24 52 38
25 62 44
JMI3 100 315 5000 20,22,24 52 38 50 120 11 1.87×104 2.3 0.0571
25,28 62 44
30 82 60
JMI4 160 500 4500 24 52 38 55 130 12.5 3.12×104 3.3 0.0571
25,28 62 44
30,32,35 82 60
JMI5 250 710 4000 28 62 44 60 150 14 4.32×104 5.3 0.0083
30,32,35,38 82 60
40 112 84
JMI6 400 1120 3600 32,35,38 82 82 60 65 170 15.5 6.88×104 8.7 0.0159
40,42,45,48,
50
112 112 84
JMI7 630 1800 3000 40,42,45,48,
50,55,56
112 112 84 70 210 19 10.35×104 14.3 0.571
60 142 107
JMI8 1000 2500 2800 45,48,50,55,
56
112 112 84 80 240 22.5 16.11×104 22 0. 0571
60,63,65,70 142 107
JMI9 1600 4000 2500 55,56 112 84 85 260 24 26.17×104 29 0.1415
60,63,70,71,
75
142 107
80 172 132
JMI10 2500 6300 2000 63,65,70,71,75 142 142 107 90 280 17 7.88×104 52 0.2974
80,85,90,95 172 132
JMI11 4000 9000 1800 75 142 142 107 95 300 19.5 10.49×104 69 0.4782
80,85,90,95 172 172 132
100,110 212 167
JMI12 6300 12500 1600 90,95 172 132 120 340 23 14.07×104 94 0.8067
100,110,120,125 212 167
JMI13 10000 18000 1400 100,110,120,125 212 167 135 380 28 19.2×104 128 1.7053
130,140 252 202
JMI14 16000 28000 1200 120,125 212 167 150 420 31 30.0×104 184 2.6832
130,140,150 252 202
160 302 242
JMI15 25000 40000 1120 140,150 252 202 180 480 37.5 47.46×104 262 4.8015
160,170,180 302 242
JMI16 40000 56000 1000 160,170,180 302 242 200 560 41 48.09×104 384 9.4118
190,200 352 282
JMI17 63000 80000 900 190,200,220 352 282 220 630 47 10.13×104 561 18.3753
240 410 330
JMI18 100000 125000 800 220 352 282 250 710 54.5 16.14×104 723 28.2033
240,250,260 410 330
JMI19 160000 200000 710 250,260 410 330 280 800 48 79.8×104 1267 66.5813

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

disc coupling

Industry Standards and Guidelines for Disc Couplings

Disc couplings, like other mechanical components, are subject to various industry standards and guidelines that ensure their safe and reliable operation. Some relevant standards include:

  • API Standard 671: This American Petroleum Institute (API) standard provides guidelines for special-purpose couplings for use in petroleum, chemical, and gas industry services. It covers the design, materials, testing, and inspection of couplings, including disc couplings.
  • AGMA Standard 9001: The American Gear Manufacturers Association (AGMA) standard 9001 addresses flexible couplings, including disc couplings, and provides recommendations for their design, installation, and maintenance.
  • ISO 14691: This International Organization for Standardization (ISO) standard covers general-purpose industrial couplings, including disc couplings, and provides guidance on their selection, installation, and operation.

Manufacturers and engineers often refer to these standards and guidelines to ensure that disc couplings are designed, manufactured, and used according to recognized industry practices. Adhering to these standards helps enhance the reliability, safety, and performance of disc couplings in various industrial applications.

disc coupling

Maintaining and Extending the Lifespan of Disc Couplings

Proper maintenance is crucial to ensure the longevity and reliable performance of disc couplings. Here are the best practices:

  1. Regular Inspections: Conduct visual inspections to identify signs of wear, corrosion, or damage. Regular checks help detect issues early.
  2. Lubrication: Follow manufacturer recommendations for lubrication intervals and use the appropriate lubricants. Proper lubrication reduces friction and wear between disc elements.
  3. Alignment: Ensure proper alignment of the coupling and connected shafts. Misalignment can lead to premature wear and decreased coupling efficiency.
  4. Torque Monitoring: Monitor torque levels and load variations to identify abnormal fluctuations. Address sudden changes promptly to prevent further damage.
  5. Vibration Analysis: Use vibration analysis tools to detect and mitigate excessive vibration. Vibration can accelerate wear and affect machinery performance.
  6. Temperature Management: Monitor operating temperatures to avoid overheating. Excessive heat can lead to premature wear and material degradation.
  7. Load Consideration: Ensure the coupling is not subjected to loads beyond its capacity. Overloading can lead to accelerated wear and potential failure.
  8. Environmental Factors: Protect the coupling from contaminants, moisture, and corrosive substances that can accelerate deterioration.
  9. Timely Repairs: Address any identified issues promptly. Replace worn or damaged components to prevent further degradation.
  10. Professional Assistance: If you encounter complex issues, consider involving experienced technicians or engineers for diagnosis and repair.

Following these practices helps maintain optimal performance, extend the lifespan of disc couplings, and contribute to the overall efficiency and reliability of machinery systems.

disc coupling

Disc Couplings: Function and Application in Mechanical Systems

A disc coupling is a type of flexible coupling used in mechanical systems to connect two shafts while allowing for angular misalignment, axial movement, and some degree of torsional flexibility. It consists of two hubs with flexible metallic discs, known as diaphragms, positioned between them.

Disc couplings are commonly utilized in various industrial applications where precise power transmission, reliability, and flexibility are essential. Some key features and applications of disc couplings include:

  • High Torque Transmission: Disc couplings are designed to transmit high torque loads between shafts while maintaining shaft alignment. The flexible diaphragms can accommodate misalignments and prevent torque overloads on connected equipment.
  • Angular Misalignment Compensation: The design of disc couplings allows them to handle angular misalignment between shafts, which can occur due to manufacturing tolerances or dynamic conditions.
  • Axial Movement Absorption: Disc couplings can absorb limited axial movement along the shaft axis without transferring excessive forces to the connected components.
  • Torsional Flexibility: The metallic diaphragms of disc couplings offer torsional flexibility, enabling them to dampen vibrations and shock loads. This helps protect connected equipment from damage and increases overall system reliability.
  • Precision Machinery: Disc couplings are often employed in precision machinery and equipment, such as CNC machines, robotics, pumps, compressors, and servo systems. These applications require accurate motion control and reliable power transmission.
  • High-Speed Applications: Due to their balanced design and ability to maintain precise alignment, disc couplings are suitable for high-speed applications where even a small misalignment can lead to vibration and wear.

The ability of disc couplings to provide both flexibility and precise torque transmission makes them a preferred choice in various industries, including manufacturing, aerospace, automotive, and more. Proper selection, installation, and maintenance of disc couplings contribute to improved machinery performance, reduced downtime, and extended component life.

China high quality High Speed JM Single Flexible Disc Coupling  China high quality High Speed JM Single Flexible Disc Coupling
editor by CX 2023-12-06