China manufacturer Multidirectional Forging Hydrodynamic Fluid Coupling with Precision CNC Machining

Product Description

Multidirectional forging hydrodynamic fluid coupling with precision CNC machining

   Muyang machinery is a manufacturer with the capability of comprehensive services of casting, forging and machining, committed to the production of customized parts. Since established in 2002 (former Miaosen Machinery Co., Ltd), we’ve been supplying to the global market for over 15 years, served industries include automotive, railway, gas and oil, medical machinery, construction machinery, gym equipment, etc.

 

Process

Hot forging, cold forging, die forging with secondary service

Material

Carbon steel: A36,1045,1035 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,42CrMo4 etc., Stainless steel, SS304,SS316 etc.

Standard

ISO, DIN, ASTM, BS, etc.

Weight

0.1kg – 20kg (in accordance with product structure)

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming etc.

Machining Tolerance

±0.005mm

Machined Surface Quality

Ra0.8-Ra3.2 according to customer requirement

Applicable Heat Treatment

Normalization, Quenching, and tempering, Case

Hardening, Nitriding, Carbon Nitriding, Induction Quenching

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting, Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting

Testing equipment

Supersonic inspection machine, Supersonic flaw detecting machine, Physics and chemical analysis etc.

Packing

Wooden cases or according to customers’ requirement

MOQ of mass production

1000-5000pcs ( in accordance with the actual condition)

 

 

 

 

 

 

 

 

 


We promise our clients a 
careful, safe, and tight package for exporting!

 

Standard packing: pearl cotton/bubble bag + carton box + pallet/wooden box

Special packingcustom packaging + wooden box

 

 

 

FAQ:

1. Are you a manufacturer or trading company?
We’re a manufacturer with self-export rights. 

2. What’s your main business?
Our main business is custom metal parts processed by CNC machining, casting, forging, etc., serving industries including railway, automobile, construction machinery, gym equipment, water gas, and oil.

3. Directly get to CONTACT or send your product drawing/inquiries to email, we will reply within 1 hour.
  

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fluid coupling

What are the Differences between Fluid Couplings and Mechanical Clutches?

Fluid couplings and mechanical clutches are both components used in power transmission systems, but they operate on different principles and have distinct characteristics:

  1. Operating Principle:
    • Fluid Coupling: A fluid coupling uses hydraulic fluid to transmit torque. It consists of an impeller and a runner immersed in a fluid-filled chamber. When the input shaft (driving member) rotates, it imparts motion to the fluid, which in turn drives the output shaft (driven member).
    • Mechanical Clutch: A mechanical clutch relies on physical contact between friction surfaces to transmit torque. When engaged, the clutch plates or discs press against each other, creating a mechanical link between the input and output shafts.
  2. Slippage:
    • Fluid Coupling: Fluid couplings allow a certain degree of slippage between the input and output shafts. This slippage provides a smooth start and helps protect the machinery from shock loads.
    • Mechanical Clutch: Mechanical clutches have minimal slippage when engaged, providing a direct and rigid connection between the input and output shafts.
  3. Control:
    • Fluid Coupling: Fluid couplings provide automatic torque transmission without the need for manual engagement or disengagement.
    • Mechanical Clutch: Mechanical clutches require manual actuation to engage or disengage, allowing for precise control over power transmission.
  4. Heat Dissipation:
    • Fluid Coupling: Fluid couplings dissipate heat generated during operation, which helps prevent overheating of the system.
    • Mechanical Clutch: Mechanical clutches may generate more heat due to friction, requiring additional cooling mechanisms in high-power applications.
  5. Applications:
    • Fluid Coupling: Fluid couplings are commonly used in heavy machinery, such as mining equipment, crushers, and conveyors, where shock absorption and smooth starts are crucial.
    • Mechanical Clutch: Mechanical clutches are prevalent in applications where precise engagement and disengagement are required, such as automotive transmissions and manual industrial machinery.

While both fluid couplings and mechanical clutches serve the purpose of transmitting torque, their different operating principles and features make them suitable for specific applications and operating conditions.

fluid coupling

Real-World Case Studies: Improved Performance with Fluid Couplings

Fluid couplings have been widely adopted in various industries, and numerous real-world case studies demonstrate their positive impact on performance and efficiency. Here are a few examples:

Case Study 1: Mining Conveyor System

In a large mining operation, a conveyor system used to transport heavy loads of ore experienced frequent starts and stops due to fluctuating material supply. The abrupt starting and stopping led to significant wear and tear on the conveyor components, causing frequent breakdowns and maintenance downtime.

After installing fluid couplings at critical points in the conveyor system, the soft start and stop capability of the fluid couplings significantly reduced the mechanical stress during operation. This led to a smoother material flow, reduced conveyor wear, and extended equipment life. Additionally, the fluid couplings’ overload protection feature prevented damage to the conveyor during peak loads, ensuring uninterrupted production.

Case Study 2: Marine Propulsion System

In a marine vessel equipped with traditional direct drive systems, the crew faced challenges in maneuvering the ship efficiently. The fixed propeller arrangement made it challenging to control the vessel’s speed and direction accurately, leading to increased fuel consumption and decreased maneuverability.

By retrofitting the vessel’s propulsion system with fluid couplings, the ship’s performance improved significantly. The fluid couplings allowed for flexible and smooth speed control, enabling precise maneuvering and reduced fuel consumption. The ability to adjust the load on the propeller enhanced the vessel’s overall efficiency, resulting in reduced operating costs and improved environmental sustainability.

Case Study 3: Industrial Pumping Station

In an industrial pumping station, the constant starting and stopping of the pumps caused water hammer and pressure surges within the pipeline network. The sudden hydraulic shocks led to pipe bursts, valve failures, and increased energy consumption.

After implementing fluid couplings in the pump drive systems, the pumps could be softly started and stopped. The fluid couplings’ torque control capabilities ensured a gradual increase in pump speed, eliminating water hammer and pressure surges. As a result, the pumping station’s reliability improved, maintenance costs decreased, and the energy consumption reduced due to smoother pump operations.

These case studies demonstrate the positive effects of using fluid couplings in various applications. They highlight how fluid couplings contribute to improved performance, reduced mechanical stress, enhanced control, and cost savings in industrial machinery and systems.

“`fluid coupling

Applications of Fluid Couplings in Industrial Machinery

Fluid couplings are widely used in various industrial machinery and equipment due to their unique characteristics and benefits. Some common applications include:

  • Conveyors: Fluid couplings are used in conveyor systems to provide smooth start-ups and overload protection. They help in preventing damage to the conveyor belts and equipment during sudden starts and stops.
  • Pumps: Fluid couplings are employed in pumps to control the acceleration and deceleration of the pump impeller. This ensures a gradual and controlled flow of fluids, reducing water hammer and pressure surges.
  • Fans: Industrial fans often use fluid couplings to regulate fan speed and avoid abrupt changes in airflow, which can cause mechanical stress and system instability.
  • Mining Equipment: Fluid couplings are used in mining machinery, such as crushers and conveyors, to protect the drivetrain from shock loads and to enhance equipment reliability.
  • Marine Propulsion Systems: In marine applications, fluid couplings are used in propulsion systems to provide smooth engagement of the propeller, protecting the engine and transmission.
  • Power Plants: Fluid couplings are utilized in power plants for boiler feed pumps, induced draft fans, and other equipment to achieve smooth operation and prevent sudden stress on mechanical components.
  • Steel Industry: In steel mills, fluid couplings are employed in various equipment, including rolling mills and continuous casting machines, to protect the machinery and enhance productivity.
  • Automotive: Fluid couplings are used in automatic transmissions to smoothly transmit power from the engine to the wheels, allowing smooth gear changes and preventing driveline shock.
  • Wood Processing: In wood processing equipment, such as chippers and saws, fluid couplings are used to protect the equipment from shock loads and to achieve efficient power transmission.

Overall, fluid couplings play a crucial role in a wide range of industrial machinery applications, providing enhanced protection, smoother operation, and increased equipment longevity.

China manufacturer Multidirectional Forging Hydrodynamic Fluid Coupling with Precision CNC Machining  China manufacturer Multidirectional Forging Hydrodynamic Fluid Coupling with Precision CNC Machining
editor by CX 2023-12-26