Tag Archives: brake drum gear couplings

China Standard Metallurgy Mining Lifting Transportation Wgp Type Drum Gear Couplings with Brake Disc

Product Description

Metallurgy mining lifting transportation petroleum chemical use couplings drum gear couplings with brake disc

Description:
WGP Drum Gear Coupling With Brake Disc has a brake disc, brake disc can rotate speed by controlling the speed to adjust the machine. As shown in figure WGP with brake drum set type gear coupling is divided into I type and II type 2 forms, the only difference is that the brake disc is different.
WGP Drum Gear Coupling With Brake Disc is an improved type of gear coupling, consisting of inner gear and the same number of teeth of the flange half band coupling parts etc..
WGP Drum Gear Coupling With Brake Disc at work, 2 have the relative angular displacement, relative axial sliding periodic internal and external gear tooth surface, will inevitably lead to tooth wear and power consumption, therefore, the gear coupling needs to work in good condition and seal. The toothed coupling has small radial size and large load capacity. It is usually used for shafting transmission under low speed and heavy load conditions. The high accuracy and dynamic balancing gear coupling can be used for high speed transmission.

 

Features:

1. Double drum-shaped tooth structure, can compensate for a larger axis offset,

2. The brake disc is arranged at the passive end of the coupling, the weight of the brake disc and the working brake load and vibration are completely supported by the half coupling, thereby improving the meshing performance of the drum teeth during braking,

3. The maximum braking torque is not restricted by the structural strength of the coupling, safe and reliable,

4. Compact structure, brake disc cooling conditions are good,

5. Plug-in brake disc can be quickly be replaced without removing the device.

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

disc coupling

Indicators of Wear or Damage in Disc Couplings

Disc couplings can exhibit signs of wear or damage over time due to factors like misalignment, overloading, or general usage. Detecting these issues early is crucial for preventing further damage. Some common indicators of wear or damage in disc couplings include:

  • Vibration: Excessive vibration during operation can signal misalignment, component wear, or imbalance in the disc coupling.
  • Noise: Unusual noises like clicking, clanking, or rattling can indicate wear, misalignment, or damage in the coupling components.
  • Heat Generation: Excessive heat near the coupling area can suggest friction or misalignment issues.
  • Reduced Performance: Decreased efficiency, torque transmission, or system performance may point to coupling wear or damage.
  • Visual Inspection: Look for signs of visible wear, corrosion, cracks, or deformation on the coupling components.

To detect these signs of wear or damage, regular visual inspections, vibration analysis, and performance monitoring are essential. Early detection allows for timely maintenance or replacement of the affected components, ensuring the continued reliability and safety of the disc coupling and the machinery it serves.

disc coupling

Customization of Disc Couplings for Specific Machinery Requirements

Disc couplings can indeed be customized to match specific machinery requirements and limitations:

  • Size and Configuration: Disc couplings can be tailored in terms of size and disc configuration to accommodate space restrictions and torsional load demands.
  • Material Selection: The choice of materials for the disc packs can be customized to ensure compatibility with the operational environment, such as temperature, corrosion resistance, and other factors.
  • Performance Parameters: Disc couplings can be designed to meet specific performance parameters, including torque capacity, misalignment accommodation, and torsional stiffness.
  • Attachment and Hub Designs: The attachment mechanisms and hub designs can be customized to seamlessly integrate with the existing machinery components.
  • Specialized Applications: Manufacturers can create disc couplings with unique features for specialized applications, such as those requiring higher precision, critical alignment, or specific levels of vibration dampening.

Through customization, disc couplings can effectively address the unique requirements and limitations of various machinery systems, enhancing their performance and reliability.

disc coupling

Design of Disc Couplings for Flexibility and Performance

The design of disc couplings plays a crucial role in providing flexibility and ensuring high-performance torque transmission. Key design elements include:

  • Flexibility: Disc couplings consist of multiple thin metal discs arranged in a pack. These discs have slots or cuts that create segments, allowing them to flex and accommodate misalignment. The flexing action provides flexibility in multiple directions, allowing the coupling to handle angular, parallel, and axial misalignment.
  • Torsional Stiffness: While providing flexibility, disc couplings also maintain a certain degree of torsional stiffness. This stiffness ensures efficient torque transmission between the shafts and helps maintain accurate positioning in precision applications.
  • Material Selection: High-quality materials with appropriate mechanical properties are used to manufacture the discs. These materials must balance flexibility, torsional stiffness, and strength. Stainless steel and other alloys are commonly chosen for their durability and resilience.
  • Geometry and Slot Patterns: The design of the slots or cuts in the discs influences the coupling’s flexibility and misalignment capabilities. Engineers optimize the geometry to provide the desired levels of flexibility and torsional stiffness.
  • Spacer Elements: Some disc couplings include spacer elements between the discs. These spacers contribute to accurate alignment between the shafts and help prevent edge contact between the discs, reducing wear and enhancing durability.
  • Balancing: Balancing the disc coupling reduces vibration and rotational imbalance. Precision machining and balancing techniques ensure that the coupling operates smoothly at various speeds, minimizing stress on the connected machinery.
  • Anti-Flailing Designs: In the event of a disc failure, anti-flailing designs prevent the discs from dislodging and causing damage to surrounding equipment or posing a safety hazard.

The combination of these design aspects results in a disc coupling that can handle misalignment, transmit torque efficiently, dampen vibrations, and maintain its performance over a wide range of operating conditions. The flexible yet robust design makes disc couplings suitable for various industrial applications.

China Standard Metallurgy Mining Lifting Transportation Wgp Type Drum Gear Couplings with Brake Disc  China Standard Metallurgy Mining Lifting Transportation Wgp Type Drum Gear Couplings with Brake Disc
editor by CX 2024-02-20

China Custom CHINAMFG Ngcl Type Drum Gear Coupling with Brake Wheel Couplings gear coupling

Product Description

  NGCL Type Drum Gear Coupling(JB/ZQ 4644-1997) 

♦Description
NGCL type drum gear coupling is comprised of the same number of teeth in the inner gear ring and the outer teeth of the flange semi-coupling and other components.

Features:
Gear couplings are used to provide a mechanical connection between the rotating shafts of mechanical equipment, solving inherent misalignment problems while transmitting power and torque between the connected shafts.
To increase coupling life, the shafts should be aligned to minimize deflection of the bending elements. Mounting requires shaft alignment in axial, parallel, and angular directions, each of which must not exceed the recommended mounting limits.
Drum gear coupling has the characteristics of a small outer diameter and is lightweight and can meet high-speed operation at the same time. For applications with limited space, this alternative can be selected.

Characteristics & Applications:
1. With a small amount of axial offset compensation performance, can not buffer and damping.

2. Small size, high transmission torque theoretically, need to be lubricated and sealed, but large noise and expensive price, used for the connection level of 2 coaxial shaft drive.

3. For connecting 2 coaxial axes under low-speed and heavy load conditions, such as metallurgical machinery and heavy-duty machinery, etc.

4. Does not apply to high-speed and high-precision shaft drive, starting frequently, and reversing the changing conditions should not be used.

5. Supporting with brake, used for metallurgical machinery and heavy machinery which need the brake parts.
♦Main Dimension and Parameter

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

 

  ♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

♦Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A: T/T.  
 

♦Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flange coupling

Handling Misalignment with Gear Couplings

Gear couplings are designed to accommodate certain degrees of misalignment between shafts, making them suitable for applications where some flexibility is required. They can handle three main types of misalignment:

  • Angular Misalignment: This type of misalignment occurs when the axes of the two connected shafts are not parallel but intersect at a small angle. Gear couplings can handle a moderate amount of angular misalignment, typically up to a few degrees, without sacrificing performance.
  • Parallel Misalignment: Parallel misalignment refers to a situation where the two connected shafts are offset in parallel but remain parallel to each other. Gear couplings can accommodate a certain amount of parallel misalignment, but it is generally limited to a fraction of the coupling’s overall length.
  • Axial Misalignment: Axial misalignment happens when the two shafts are offset along the axis of rotation. Gear couplings can handle limited axial misalignment, but it is essential to ensure that the coupling’s end float or end-play is correctly set to prevent axial loading on connected equipment.

It is important to note that while gear couplings can handle some degree of misalignment, excessive misalignment can lead to premature wear and failure. Regular maintenance and proper installation are crucial to ensuring that gear couplings perform optimally and have a longer service life.

China Custom CHINAMFG Ngcl Type Drum Gear Coupling with Brake Wheel Couplings  gear couplingChina Custom CHINAMFG Ngcl Type Drum Gear Coupling with Brake Wheel Couplings  gear coupling
editor by CX 2024-02-04